主要用途
本机床适用于几何精度和表面质量要求高的各种圆柱体零件、环形零件的无心通磨磨削,也适用于圆锥角不大于3°圆锥体零件和各种成型旋转零件的无心切入磨削,尤其适用于大批量的生产要求。
Application
This machine can be used for through feed grinding of cylindrical and ring type parts with high accuracy and surface finish and also for plunge feed of taper parts with a taper smaller than 3°and formed parts.It can also be used for mass production.
结构特点
1、砂轮主轴采用悬臂动压轴承,导轮主轴采用滚动轴承双支承结构;
2、砂轮修整器进给运动由伺服电机驱动滚珠丝杆来实现,导轮修整器、手动进给,砂、导轮修整器往复运动均由油缸来实现
3、导轮主轴驱动用交流电机经变频实现无极调速
4、机床主进给由伺服电机经滚珠丝杆螺母副带动导轮架进给与补偿
5、电气采用三菱控制系统(用户指定)。
Main structural features
1.The grinding wheel spindle adopts the cantilever type dynamic bearing, while reg.wheel spindle is dually supported by the rolling bearing.
2.The servo motor drives the ball-screw to perform feed movement of gri.wheel dresser.Reciprocating Movement of regulating & grinding wheels and Manual feed are achieved by the oil cylinder
3.The erg.Wheel spindle is driven by a AC freq.Conversion motor to achieve a stepless speed-regulation.
4.Reg.Wheelhead feed & comp.is performed by a Servo motor through a ballscrew and nut pair.
5.Mitsubishi control system is adopted.
工作精度
(标准试件Φ20×90mm)
圆度: 0.001mm
圆柱度:0.0015mm
粗糙度:Ra0.16um
Working accuracy
(Standard testing workpiece Φ20×90mm)
Roundness:0.001mm
Cylindricty: 0.0015mm
Roughness:Ra0.16um
技术参数
Technical Parameter
磨削工件直径 Dia. Of work to be ground |
5~50mm |
磨削工件长度 Length of work to be ground |
|
通磨 Through feed |
200mm |
切入磨 Plunge-in feed |
145mm |
砂轮规格 Grinding wheel spec. |
P500×150×305mm |
导轮规格 Regulating wheel spec. |
P350×150×177.8mm |
砂轮转速 Grinding wheel speed |
1330r/min |
导轮转速(无极) Swivel angle of reg.wheel |
10~290r/min |
导轮回转角 Swivel angle of reg.wheel |
|
垂直面内 In a vertical plane |
-2°~+7° |
水平面内 In a horizontal plane |
0~+3° |
导轮轴向位移调整量 Axial displancement of reg.wheel |
±5mm |
导轮架小进给值 Min.feed amount of reg.wheelhead |
1μm |
砂轮修整器小进给值 Min.feed amount of gri.wheel dresser |
1μm |
导轮修整器每格进给值 Reg.wheel dresser feed amount per division |
0.01mm |
导轮修整器在水平面内的回转角 Swivel angle of reg.wheel dresser in a horizontal piane |
-2°~+7° |
导轮修整器金刚占位移调整量 Displacement of reg.wheel dresser diamond |
±15mm |
砂轮与导轮中心连线至托架底面距离 The distance between the centerlines of gri.&Reg.wheels and work rest bottom |
200mm |
砂轮与导轮中心连线至床身底面距离 The distance between the centerlines of gri.&Reg.wheels and bed bottom |
1050mm |
机床总功率 Total power of machine |
22kW |
机床外形尺寸 Overall dimension of machine |
355cm×270cm×200cm |
机床净重 Net weight of machine |
约5000kg |